CERAMIC PULLEY LAGGING
Unmatched Grip. Extended Life. Reduced Downtime.
At POLYPICK, we offer premium Ceramic Pulley Lagging designed to dramatically improve traction, reduce belt slippage, and increase the service life of both your conveyor belts and pulleys—even in the most demanding conditions.
Our lagging is embedded with high-alumina ceramic tiles in a durable rubber matrix, ensuring optimal performance in wet, muddy, and high-tension applications. Whether in mining, ports, power plants, or bulk material handling facilities, Polypick Ceramic Lagging ensures efficient power transmission and minimal maintenance.
Key Features:
- Superior Traction: Embedded ceramic tiles provide excellent grip between the belt and pulley.
- Wear Resistance: High-alumina content offers exceptional abrasion resistance in harsh environments.
- Self-Cleaning Design: Dimpled tile patterns effectively expel water, mud, and fines, reducing build-up.
- Extended Service Life: Significantly reduces pulley and belt wear, lowering operational costs.
Available in Sheets or Pre-Drum Wrapped: For easy installation and retrofit applications.
Applications:
Drive pulleys in wet, high-load, and critical zones
Protecting Your Belts. Enhancing System Life
POLYPICK Impact Pads are engineered to absorb and dissipate the energy from falling materials at conveyor transfer points, minimizing belt damage, reducing vibrations, and increasing system longevity.
Constructed using a combination of UHMWPE (Ultra High Molecular Weight Polyethylene) top layer and a resilient rubber base, our impact pads offer low-friction, high wear resistance on top, with high shock absorption beneath. This dual-layer design ensures both protection and performance in bulk material handling.
Key Features:
- Low Friction UHMWPE Surface: Smooth top layer for easy belt glide and minimal resistance.
- High Impact Absorption: Reinforced rubber base effectively absorbs shocks from heavy and fast-falling material.
- No Moving Parts: Maintenance-free alternative to impact rollers.
- Longer Belt Life: Minimizes belt sagging and punctures at loading zones.
Corrosion & Moisture Resistant: Built to endure harsh, wet, and corrosive environments.
- Eliminates frequent roller replacement and downtime
- Reduces belt misalignment and material spillage
- Ensures consistent belt support and contact surface
A rotary brush for conveyors is a rotating cleaning device used to remove carryback material (like dust, fines, and sticky residues) from conveyor belts. These brushes improve belt hygiene, reduce buildup on pulleys and rollers, and extend equipment life.
Key Features:
- Cleans the return side of the conveyor belt.
- Ideal for dry, fine, powdery, or sticky materials.
- Prevents material buildup, reducing belt misalignment and maintenance needs
- Spiral or straight bristles mounted on a rotating shaft.
- Can be powered by the belt’s own motion (passive rotation) / A motor (active cleaning system).
- Adjustable pressure and angle.
- Bristle materials:
- Nylon – for light-duty or food-grade.
- Polypropylene – medium-duty and moisture-resistant.
- Steel wire – for tough, abrasive cleaning.
- Works well on cleated or grooved belts.